
“An injury or broken bone suddenly takes away the simple freedoms we enjoy and take for granted everyday. At CAST3D, our mission is to swiftly and simply restore that freedom.”
Gaurav, Co-Founder
FUTURE OF IMMOBILISATION SOLUTIONS
CAST3D is designed to support recovery from conditions such as carpal tunnel syndrome (CTS) and wrist sprains.

PATIENT SPECIFIC
CAST3D offers a bespoke product, custom-designed for each patient to ensure a perfect, comfortable fit

CORRECT POSITION
Our splints effectively position and immobilise a patient’s wrist for optimum recovery and treatment outcome.
HYGIENIC & WASHABLE
Each CAST3D splint is made of FDA-approved, non-allergic material which is easily cleaned by simply rinsing with water.

ACTIVITY FRIENDLY
All our CAST3D splint products are lightweight, breathable and waterproof, ideal for patients who are keen to remain active during recovery.

HUMAN-CENTERED DESIGN
Each CAST3D splint is created using advanced technology and a tailored design process, integrating multiple innovations to deliver a truly custom solution.
3D SCAN
We capture each patient’s wrist geometry using a high-resolution 3D scanner.


DESIGN
A designer works on the 3D scan of the wrist geometry to create and produce a splint that is literally tailor-made for that patient.
3D PRINTING
Each design is manufactured on demand using AM (Additive Manufacturing).Â

THE CAST3D STORY
In the aftermath of a serious car accident, Co-Founder of CAST3D Gaurav Chauhan, spent many months enduring a range of splints and casts.
Throughout a prolonged recovery period, Gaurav experienced all the challenges and difficulties of wearing different splints – discomfort, itching, perspiring and moisture retention, odours, etc.
After fully recovering from his injuries, Gaurav, along with Co-Founder Ali Abdi, channeled their passion and expertise into developing a superior, best-in-class splint solution.
CAST3D is the result of detailed collaboration with doctors, surgeons, and specialists with the objective of significantly improving patient experience and activity during their recovery.
OUR TEAM
ALIREZA ABDI
CEO & CO-FOUNDER
GAURAV CHAUHAN
CTO & CO-FOUNDER
ZOHAIR HUSSAIN
SALES & MARKETING
PROF O’CONNOR
CLINICAL ADVISOR
CALLUM STUART
BUSINESS ADVISOR
IAIN HUNTER
MARKETING ADVISOR
PATIENT BENEFITS
The CAST3D splint solution has been achieved through rigorous experimentation and development while working closely with clinical experts. The solution focuses on patient recovery and lifestyle needs.

CLINICAL BENEFITS
At CAST3D, we offer an innovative custom-made medical device for the patients, where the entire process from 3D scanning, 3D printing and delivery is managed by us.

CAST3D enables an expanded range treatments by clinics.
Innovative product for patients utilising the latest technology.
Improves patients’ treatment, recovery, and lifestyle experience.
CAST3D manages the scanning, design, manufacture, and delivery of splints.
Our on-demand manufacturing model eliminates the need for any inventory.
CONTACT FORM

inquiry@cast3d.co.uk













